PH80-1000 CNC Rotor Whirling Machine

Ra≤3.2μm | Max Φ300mm x 1000mm | FANUC | Syntec | 55° Dovetail Guide Rail

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Product Highlights

  • Designed for high-precision processing of rotors, lead screws, and worms with a maximum installing workpiece length of 1000mm.
  • Features a powerful 20KW total power system and a servo-driven spindle reaching speeds up to 800 r/min for optimal cutting efficiency.
  • Achieves exceptional linear axis positioning accuracy of ≤0.01mm and repeatability of ≤0.015mm.
  • Utilizes a 4-axis 3-linkage CNC control system paired with a specialized internal whirling head for efficient single-setup molding.
  • Built with an integral high-strength bed and dual 55° dovetail guide rails to ensure maximum rigidity, wear resistance, and no crawling during low-speed feeds.
Max Workpiece Length 1000 mm
Max Thread Length 600 mm
Total Power 20 KW
Max Spindle Speed 0-800 r/min
Z-axis Rapid Speed 6-10 m/min
Linear Axis Positioning Accuracy ≤0.01 mm
Linear Axis Repeatability Accuracy ≤0.015 mm
Swing Axis Accuracy ≤5"
Swing Axis Repeatability Accuracy ≤2.5"
Whirling Head Speed 300-800 rpm
Spindle Through Hole Diameter 320 mm
Spiral Angle Range ±30°

The PH80-1000 CNC Whirling Machine is engineered for the precise manufacturing of rotors, lead screws, rollers, and worms[cite: 14]. This CNC Whirling Machine utilizes a robust 4-axis 3-linkage control system to deliver high-efficiency thread milling[cite: 8, 14]. By integrating a specialized internal whirling head, it allows operators to process complex screw profiles using the clamping tool envelope method[cite: 18]. Designed to handle substantial components, it accommodates a maximum installing workpiece length of 1000mm and a maximum effective machining thread length of 600mm.

 

Equipped with a high-power frequency conversion motor, this equipment provides a total power output of 20KW. The servo-driven spindle ensures consistent performance with speeds ranging from 0 to 800 r/min. For rapid positioning, the Z-axis operates at speeds of 6 to 10 m/min. The integration of a precision wear-resistant variable tooth thickness worm gear on the C-axis ensures high transmission accuracy and convenient side backlash adjustment, maximizing operational up-time.

 

Accuracy is paramount in industrial component manufacturing. This CNC Whirling Machine guarantees a linear axis positioning accuracy of ≤0.01mm and a repeatability of ≤0.015mm. The structural foundation features an integral high-strength bed coupled with a dual 55° dovetail guide rail system. This heavy-duty construction eliminates crawling during low-speed feeds, ensuring an optimal surface finish. A centralized intermittent lubrication pump further extends the lifespan of the guide rails.

 

Workpiece stability is maintained through a combination of a 12″ (Ø300mm) 3-jaw self-centering manual chuck, a hydraulic tailstock, and hydraulic steady rests. The CNC Whirling Machine efficiently manages debris through an integrated air-blowing system and a dedicated chip conveyor. By utilizing combined tools that complete molding under program control, this system significantly reduces cycle times while maintaining strict adherence to required machining tolerances.

Machine Axes Configuration A, C, X, Z axes (4-axis 3-linkage)
Controller Brand SYNTEC / FANUC
Electrical Components Brand Schneider
Chuck Specification 10″ (Ø250mm) / 12″ (Ø300mm) 3-jaw Self-centering Manual Chuck
Tailstock Type Hydraulic Tailstock w/ Mechanical Locking
Steady Rest Hydraulic Double-opening/closing Automatic Steady Rest
Chip Removal Method Air-blowing System & Chip Conveyor
Machine Dimensions (L x W x H) 4500 x 2400 x 2500 mm
Machine Weight 2000 KG

Q: Do you provide customized solutions for your whirling machines?

A: Yes. We can customize core parameters such as cooling methods, machining lengths, and other specifications based on your specific production requirements.

 

Q: What is your service response time?

A: We offer a 2-year warranty and 24/7 online technical support. If on-site troubleshooting is required, we guarantee a 48-hour localized on-site service or comprehensive remote assistance.

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